Reflective-transmissive type liquid crystal display device

ABSTRACT

A reflective-transmissive liquid crystal display (LCD) device with an improved display quality is achieved by forming a reflective area and a transmissive area having a cell gap greater than greater than that of the reflective area. A liquid crystal layer is disposed in a liquid crystal cell between the first and second substrates. The liquid crystal molecules are normally aligned at an angle equal to greater than about 45° with respect to a line parallel to the first substrate. The LCD device operates in a normally black mode.

This application is a Divisional Application of U.S. patent applicationSer. No. 10/886,564 filed on Jul. 9, 2004, which claims priority toKorean Patent Application Nos. 2003-46504 filed on Jul. 9, 2003 and2003-52808 filed on Jul. 30, 2003, which are incorporated herein byreference in their entireties.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention is directed to a liquid crystal display (LCD)device and more particularly to a reflective-transmissive type LCDdevice with an improved display quality lo and a method of manufacturingthe same.

Generally a reflective type LCD device displays an image using a naturallight externally provided to the LCD device. The display quality isheavily depending on the amount of the natural light provided thereto.For example, the reflective type LCD device exhibits poor displaycharacteristics in a dark place due to lack of the natural light.Contrarily, a transmissive type LCD device displays an image using anartificial light from an artificial light-generation unit such as abacklight. Such constant provision of artificial light enables tomaintain display characteristics even in dark place. However, generationof the artificial light requires a power storage such as battery. Thus,the transmissive type LCD device is not suitable for certain portabledisplay devices which require reduction in both size and weight. Tosolve those problems, a reflective-transmissive type LCD device has beenintroduced, which displays an image by using both the natural light andthe artificial light.

FIG. 1 shows a conventional reflective-transmissive LCD device, whichcomprises an array substrate 10 having a reflective plate 19 formedthereon. The reflective pate 19 defines a reflective region and atransmissive window 19 a. A color filter substrate 20 is formed facingthe array substrate 10. A liquid crystal layer 30 is formed between thearray substrate 10 and the color filter substrate 20. An upper λ/4 phasedelay film 40 is formed on the color filter substrate 20 and an upperpolarizer 50 is formed on the upper λ/4 phase delay film 40. A lower λ/4phase delay film 60 is formed under the array substrate 10. A lowerpolarizer 70 is formed under the lower λ/4 phase delay film 60.

FIGS. 2A and 2B show operations of the reflective-transmissive LCDdevice shown in FIG. 1. The LCD device displays white when no voltage isapplied thereto, commonly known as “normally white”. FIG. 2A shows areflective mode operation and FIG. 2B shows a transmissive modeoperation.

In the reflective mode operation, as shown in FIG. 2A, when no voltageis applied (“OFF”), liquid crystal molecules of the liquid crystal layer30 remain twisted. A light externally provided to the LCD device passesthrough the upper polarizer 50 and linearly polarized. The light thenpasses through the upper λ/4 phase delay film 40 and circularlypolarized. The light passes through the twisted liquid crystal moleculesof the liquid crystal layer 30, which change the phase of the light byλ/4, and linearly polarized. The light is then reflected on thereflective plate 19. The reflected light passes through the liquidcrystal layer 30 again, which changes the phase of the light by λ/4, andcircularly polarized. The light passes through the upper λ/4 phase delayfilm 40 and linearly polarized. The linearly polarized light passesthrough the upper polarizer 50, and white is displayed from the liquidcrystal display. This is called “normally white” since the LCD devicedisplays white when no electric field is applied to the liquid crystallayer 30.

When a voltage is applied to the liquid crystal (“ON”), the liquidcrystal molecules are vertically aligned. A light externally provided tothe LCD device passes through the upper polarizer 50 and linearlypolarized. The light then passes through the upper λ/4 phase delay film40 and circularly polarized. Because the liquid crystal molecules arevertically aligned, the light passes through the liquid crystal layer 30directly and reflected on the reflective plate 60. The reflected lightdirectly passes through the liquid crystal layer 30, and passes throughthe upper λ/4 phase delay film 40, which changes the phase of the lightby λ/4 and linearly polarizes the light. Due to the difference in thepolarization direction, the light is blocked by the upper polarizer 30and the LCD device displays black.

FIG. 2B shows the transmissive mode operation. When no voltage isapplied (“OFF”), the liquid crystal molecules remain twisted. Anartificial light provided from below the LCD device passes through thelower polarizer 70 and linearly polarized. The light then passes throughthe lower λ/4 phase delay film 60 and circularly polarized. The lightthen passes through a transparent electrode 18. Since the liquid crystalmolecules remain twisted, the light from the transparent electrode 18 islinearly polarized by the liquid crystal layer 30. The light passesthrough the upper λ/4 phase delay film 40, which changes the phase ofthe light and circularly polarizes the light. The light passes throughthe polarizer 50 and white is displayed from the LCD device. Thus, thetransmissive mode is the “normally white” operation.

When a voltage is applied to the LCD device (“ON”), the liquid crystalmolecules of the liquid crystal layer 30 are vertically aligned. Theartificial light provided from below the LCD device passes through thepolarizer 90 and linearly polarized. The passes through the lower λ/4phase delay film 60 and circularly polarized. The light then passesthrough the transparent electrode 18. Since the liquid crystal moleculesare vertically aligned in the liquid crystal layer 30, the light passesdirectly through the liquid crystal layer 30, passes through the upperλ/4 phase delay film 40 and linearly polarized. Due to the difference inthe polarization directions, the linearly polarized light is blocked bythe upper polarizer 50, and the LCD device displays black.

In the reflective-transmissive LCD device mentioned above, the opticalconditions (e.g., polarization, liquid crystal alignment angle, cellgap, etc) are designed to optimize the reflective mode operation, whichrequires black to be displayed in the transmissive mode operation whenelectric field is applied. Thus, when no electric field is applied todisplay white, transmittance is significantly reduced in thetransmissive mode because the optical conditions are not designed tooptimize the transmissive mode operation.

SUMMARY OF THE INVENTION

An aspect of the present invention is a liquid crystal display (LCD)device having the first and second substrates facing each other. Aliquid crystal cell is formed between the first substrate and the secondsubstrate and a liquid crystal layer disposed in the liquid crystalcell. The LCD device has a reflective area having the first cell gap anda transmissive area having the second cell gap, which is greater thanthe first cell gap. The liquid crystal layer comprises liquid crystalmolecules normally aligned at an angle equal to greater than about 45°with respect to a line parallel to the first substrate.

Another aspect of the present invention is a liquid crystal display(LCD) device having the first and second substrates facing each other. Aliquid crystal cell is formed between the first substrate and the secondsubstrate and a liquid crystal layer disposed in the liquid crystalcell. The LCD device has a reflective area having the first cell gap anda transmissive area having the second cell gap, which is greater thanthe first cell gap. The transmissive area is formed closer to a firstcorner of the pixel region than other corners of the pixel region.

Another aspect of the present invention is a method for manufacturing aliquid crystal display (LCD) device. A gate line and a data lineintersecting the gate line at a first corner of a pixel region areformed on a substrate. A passivation layer is formed to cover the gateline and the data line. An opening is formed in the passivation layer toform a transmissive region in the pixel region. The opening is formedcloser to the first corner than other corners of the pixel region.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other advantages of the present invention will become moreapparent by describing in detail exemplary embodiments thereof withreference to the accompanying drawings.

FIG. 1 depicts a cross-sectional view of a conventionalreflective-transmissive LCD device.

FIG. 2A depicts a reflective mode operation of the LCD device depictedin FIG. 1.

FIG. 2B depicts a transmissive mode operation of the LCD device depictedin FIG. 1.

FIG. 3 depicts a cross-sectional view of a reflective-transmissive LCDdevice according to the first embodiment of the invention.

FIG. 4A depicts a reflective mode operation of the LCD device depictedin FIG. 3.

FIG. 4B depicts a transmissive mode operation of the LCD device depictedin FIG. 3.

FIG. 5 depicts a cross-sectional view of a reflective-transmissive LCDdevice according to the second embodiment of the invention.

FIG. 6A depicts a reflective mode operation of the LCD device depictedin FIG. 5.

FIG. 6B depicts a transmissive mode operation of the LCD device depictedin FIG. 5.

FIG. 7 depicts a top view of the LCD device depicted in FIG. 3.

FIG. 8A depicts an afterimage problem of the LCD device depicted in FIG.7.

FIG. 8B depicts a light leakage problem of the LCD device depicted inFIG. 7.

FIG. 9A depicts a cross-sectional view cut along the line B-B′ of theLCD device depicted in FIG. 7 and the light leakage and afterimageobserved 20 ms after a voltage is applied.

FIG. 9B depicts the cross-sectional view of FIG. 7 and the light leakageobserved 200 ms after a voltage is applied.

FIG. 10 depicts a top view of a reflective-transmissive LCD deviceaccording to the third embodiment of the invention.

FIGS. 11A-11E depict the processing steps for forming the LCD devicedepicted in FIG. 10.

FIG. 12 depicts a cross-sectional view cut along the line D-D′ of theLCD device depicted in FIG. 10 and the light leakage and the after imageobserved 20 ms after a voltage is applied.

FIG. 13 depicts the cross-sectional view of FIG. 12 and the lightleakage observed 200 ms after the voltage is applied.

FIG. 14 depicts a cross-sectional view cut along the line E-E′ of theLCD device depicted in FIG. 10 and the light leakage and the after imageobserved 20 ms after a voltage is applied.

FIG. 15 depicts the cross-sectional view of FIG. 13 and the lightleakage observed 200 ms after the voltage is applied.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

The invention is directed to improving display qualities of areflective-transmissive LCD device by designing optical conditions(e.g., polarization, liquid crystal alignment angle, cell gaps, rubbingdirection, opening location, light block patterns, etc).

First Embodiment

FIG. 3 shows a cross-sectional view of a reflective-transmissive LCDdevice, in accordance with the first embodiment of the invention. Thereflective-transmissive LCD device includes an array substrate 100, acolor filter substrate 200 and a liquid crystal layer 300 disposed in aliquid crystal cell formed between the array substrate 100 and the colorfilter substrate 200.

The array substrate 100 includes a switching element such as a thin filmtransistor (TFT) and an insulating layer 140. The switching element hasa gate electrode 110 formed on a transparent substrate 105, a gateinsulating layer 112 formed on the transparent substrate 105, asemiconductor layer 114, an ohmic contact layer 116, a source electrode120 and a drain electrode 130. The insulating layer 140, which may beformed of an organic material, covers the switching element and exposesa portion of the drain electrode 130. A plurality of grooves and aplurality of protrusions may be formed on the insulating layer 140 toincrease reflection efficiency.

The array substrate 100 further includes a pixel electrode 150, aprotecting layer 152 and a reflecting plate 160. The pixel electrode 150is formed on the organic insulating layer 140 and connected to the drainelectrode through a first contact hole 141. The pixel electrode 150 isformed of a light-transmitting conductive material, such as indium tinoxide (ITO), tin oxide (TO) or indium zinc oxide (IZO). The protectinglayer 152 is formed over the switching element. The reflecting plate 160is formed on the protecting layer 152, and formed of an opaque metalhaving low resistance and high reflectivity such as aluminum. The areacovered by the reflecting plate 160 constitutes a reflective region, andthe area where an opening 145 is formed constitutes a transmissiveregion. Although it is not shown, a capacitor wire may be formed so asto define a storage capacitor (Cst) with the pixel electrode 150.

The color filter substrate 200 includes a black matrix layer (not shown)defining a red (R) pixel region, a green (G) pixel region and a blue (B)pixel region on a transparent substrate 205. A color filter layer 210 isformed on the pixel regions defined by the black matrix layer. A blackmatrix layer may be formed by superposition of the color filters. Asurface protecting layer (not shown) may be formed to protect the blackmatrix layer and the color filter layer 210. Also, a common electrodelayer (not shown) may be formed on the surface protecting layer. Thecommon electrode layer can be formed in the array substrate 100.

The liquid crystal layer 300 is disposed in the liquid crystal cellformed between the array substrate 100 and the color filter substrate200 and transmits a natural light from the color filter substrate 200and an artificial light from the opening 145 depending on an electricfield formed between the pixel electrode 150 and the common electrodelayer. As shown in FIG. 3, the liquid crystal layer 300 has differentcell gaps in the reflective region and the transmissive region. Also, aportion of the reflective region where the first contact hole 141 isformed has a different cell gap from the rest of the reflective region.The cell gaps of the liquid crystal layer 300 corresponding to thecontact hole 141, the reflective region excluding the contact hole 141and the opening 145 are represented by d1, d2 and d3, respectively. Thed1, d2 and d3 are represented by the following expression.

d2<d1≦d3  (Expression 1)

Optical characteristics of the liquid crystal layer at the contact hole141, the reflecting region excluding the contact hole 141, and theopening 145 are represented by “Δnd1”, “Δnd2” and “Δnd3”, respectively,where “Δn” is an anisotropy refractive index of the liquid crystalmolecules and “d” is the cell gap thereof. The cell gaps may varydepending on the liquid crystal layer 300 and the optical films disposedon/under the liquid crystal layer 300. Preferably, d2 is equal to orless than 1.7 μm, and d3 is equal to or less than 3.3 μm.

FIGS. 4A and 4B illustrate operations of the reflective-transmissive LCDdevice shown in FIG. 3. FIG. 4A shows the “normally white” reflectivemode operation where the liquid crystal molecules in the liquid crystallayer 300 are normally aligned substantially parallel to the transparentsubstrate 105. When no voltage is applied, a light externally providedto the LCD device passes through an upper polarizer 420 and linearlypolarized. The light then passes through an upper λ/4 phase delay film410 and circularly polarized. Because the liquid crystal molecules ofthe liquid crystal layer 300 are aligned substantially parallel to thetransparent substrate 105, the light passing through the liquid crystallayer 300 is linearly polarized. The light is then reflected on thereflecting plate 160, passes through the liquid crystal layer 300 andcircularly polarized. As mentioned above, the optical characteristics ofthe liquid crystal layer 300 corresponding to the reflective region isΔnd2. The light then passes through the upper λ/4 phase delay film 410and is linearly polarized. The light then passes through the upperpolarizer 420 and white is displayed from the LCD device.

When the voltage is applied to the liquid crystal, the liquid crystalmolecules are aligned at an angle substantially perpendicular totransparent substrate 105. The light externally provided to the LCDdevice is linearly polarized when passing through the upper polarizer420 and is. The light is then circularly polarized when passing throughthe upper λ/4 phase delay film 410. Because the liquid crystal moleculesof the liquid crystal layer 300 are aligned substantially perpendicularto the array substrate, the light remains circularly polarized whenpassing through the liquid crystal layer 300. The light is then linearlypolarized after passing through the upper λ/4 phase delay film 410 butshielded by the upper polarizer 420, thereby displaying black.

FIG. 4B shows the “normally white” transmissive mode operation where theliquid crystal molecules in the liquid crystal layer 300 are normallyaligned substantially parallel to the transparent substrate 105. When novoltage is applied (“OFF”), the liquid crystal molecules in the liquidcrystal layer 300 are aligned substantially perpendicular to the arraysubstrate (not shown). An artificial light provided from the backlightassembly (not shown) passes through a lower polarizer 520 and islinearly polarized. The light is then circularly polarized when passingthrough a lower λ/4 phase delay film 510. After passing the pixelelectrode 150, the light passes through the liquid crystal layer 300.Since the liquid crystal molecules are aligned substantially parallel totransparent substrate 105, the light passing through the liquid crystallayer 300 is circularly polarized. Optical characteristics of the liquidcrystal layer 300 corresponding to the transmissive area is Δnd3, whichis about two times larger than Δnd2. The light is then linearlypolarized when passing through the upper λ/4 phase delay film 410. Thelight then passes through the polarizer 420 and white is displayed.

When the voltage is applied (“ON”), the liquid crystal molecules arealigned substantially perpendicular to the transparent substrate 105.The artificial light provided by the backlight assembly passes throughthe lower polarizer 520 and becomes linearly polarized. The light thencircularly polarized when passing through the lower λ/4 phase delay film510, The light then passes through the pixel electrode 150 and theliquid crystal layer 30 but remains circularly polarized because theliquid crystal molecules are aligned substantially perpendicular to thesubstrate 105. The light is then linearly polarized when passing throughthe upper λ/4 phase delay film 410 and shielded by he upper polarizer420, thereby displaying black.

In this embodiment, the polarization is designed such that 100% of thelight applied to the transmissive region are transmitted. However, thecell gap of the reflective region is decreased to equal to or less than1.7 μm, thereby deteriorating high pixel. Also, the light may leak in astepped portion between the reflection region and the transmissiveregion, thereby causing an afterimage problem. Further, the leaked lightand the remaining birefringence of the liquid crystal deteriorate thecontrast ratio.

Second Embodiment

FIG. S shows a reflective-transmissive LCD device according to thesecond embodiment of the invention, of which the structure is similar tothat of the first embodiment of the invention. Thereflective-transmissive LCD device includes an array substrate 600, acolor filter substrate 700, a liquid crystal layer 800 formed betweenthe array substrate 600 and the color filter substrate 700, an upperoptical film assembly 910 formed on the color filter substrate 700 and alower optical film assembly 920 formed under the array substrate 600.

The array substrate 600 includes a switching element such as a thin filmtransistor (TFT) and an insulating layer 644. The switching element hasa gate electrode 610 formed on a transparent substrate 605, a gateinsulating layer 612 formed on the transparent substrate 605, asemiconductor layer 614, an ohmic contact layer 616, a source electrode620 and a drain electrode 630. The insulating layer 644 covers theswitching element and exposes a portion of the drain electrode 630. Aplurality of grooves and protrusions are formed on the insulating layer644 to increase reflection efficiency.

The array substrate 600 includes a pixel electrode 650, a protectinglayer 652 and a reflecting plate 660. The pixel electrode 650 is formedon the insulating layer 640 and connected to the drain electrode 630through a first contact hole 641. The protecting layer 652 is formedover the switching element. Here, a reflective region is covered by thereflecting plate 660, and a transmissive region is formed where anopening 645 is formed. The reflecting plate 660 is formed on theprotecting layer 652 corresponding the reflecting region. The reflectingplate 660 is electrically separated from the pixel electrode 650 by theprotecting layer 652. However, the reflecting plate 660 may beelectrically connected to the pixel electrode 650 through an opening ofthe protecting layer 652. The color filter substrate 700 includes ablack matrix layer (not shown), a color filter layer 710 and a surfaceprotecting layer (not shown).

The liquid crystal layer 800 is disposed in a liquid crystal cell formedbetween the array substrate 600 and the color filter substrate 700. Theliquid crystal layer 800 has portion having different cell gaps. Thecell gaps at the contact hole 641, the reflective region excluding thecontact hole 641 and the transmissive region are represented by “d4”,“d5” and “d6”, respectively, which satisfy the following expression.

d5<d4≦d6  (Expression 2)

Optical characteristics of the liquid crystal layer 800 at the contacthole 641, the reflecting region excluding the contact hole 641, and thetransmissive window are represented by “Δnd4”, “Δnd5” and “Δnd6”,respectively, wherein “Δn” is an anisotropy refractive index of theliquid crystal, and “d” is a cell gap. The cell gaps vary depending onthe liquid crystal layer 800 and the optical films disposed on/under theliquid crystal layer 800. In an embodiment of the invention, d5 isranged between about 2.0 μm and about 2.5 μm, d6 is ranged between about3.3 μm and about 5.0 μm.

In this embodiment, the liquid crystal molecules in the liquid crystallayer 800 are normally (i.e., when no voltage is applied) aligned at anangle equal to or greater than about 45°, preferably about 90°, withrespect to the line parallel to the transparent substrate 605. Thealignment angle of the liquid crystal molecules can be achieved byrubbing an alignment film (not shown) of the array substrate 600 in afirst direction (i.e., to the right side) and rubbing an alignment film(not shown) of the color filter substrate 700 in a second directionopposite to the first direction (i.e., to the left side). Also, thedesired alignment angle may also be formed rubbing the alignment film ofthe array substrate 600 in the second direction and rubbing thealignment film of the color filter substrate 700 in the first direction.The LCD device operates in a normally black mode.

The upper optical film assembly 910 includes an upper λ/4 phase delayfilm 912 formed on the color filter substrate 700 and an upper polarizer914 formed on the upper λ/4 phase delay film 912. The upper optical filmassembly 910 may change characteristics of a natural light or areflected natural light. A phase plate for wider viewing angle isdisposed between the upper λ/4 phase delay film 912 and the upperpolarizer 914. The lower optical film assembly 920 includes a lower λ/4phase delay film 922 formed under the array substrate 600 and a lowerpolarizer 924 formed under the lower λ/4 phase delay film 922. The loweroptical film assembly 920 changes characteristics of an artificial lightprovided to the array substrate 600. A phase plate for wider viewingangle is disposed between the lower λ/4 phase delay film 922 and thelower polarizer 924. The pixel electrode 650 and the common electrode(not shown) are formed on the array substrate 600 and the color filtersubstrate 700, respectively. However, the common electrode may not beformed on the color filter substrate 700 if the LCD device operates inan in-plane switching (IPS) mode, a fringe field switching (FFS) mode ora co-planar electrode (CE) mode.

A portion of the color filter layer 710 corresponding to the reflectiveregion may have a thickness different from that of portionscorresponding to the transmissive region. Preferably, the portion of thecolor filter layer 710 corresponding to the reflective region is thinnerthan that of the portions corresponding to the transmissive region.However, the portions of the color filter layer 710 corresponding to thereflective region and the transmissive region may be substantially thesame or different from each other. A plurality of holes may be formed inthe portion of the color filter layer 710 corresponding to thereflective region to increase luminance of the light exiting from thereflecting region. The pixel electrode 650 may be formed on an organicinsulating layer (i.e., top-ITO type) or under the organic insulatinglayer (i.e., bottom-ITO type). The liquid crystal layer 800 may havethree different cell gaps in the top-ITO type because the cell gap d4 atthe contact hole 641 is different from the cell gap d5 at the reflectiveregion excluding the contact hole 641.

FIGS. 6A and 6B show operations of the LCD device shown in FIG. 5, inwhich the liquid crystal molecules in the liquid crystal layer 800 arenormally aligned at an angle substantially perpendicular to thesubstrate 605. FIG. 6A shows a reflective mode operation. When novoltage is applied (“OFF”), the light externally provided to the LCDdevice passes through the upper polarizer 914 and becomes linearlypolarized. The light is then circularly polarized when passing throughthe upper λ/4 phase delay film 912. Because no voltage is applied, theliquid crystal molecules of the liquid crystal layer 800 are aligned atan angle substantially perpendicular to the substrate 605. The lightdirectly passes through the liquid crystal layer 800 and linearlypolarized when passing through the upper λ/4 phase delay film 912. Thelight is shielded by the upper polarizer 914 so as to display black(i.e., normally black“).

When a voltage is applied (“ON”), a light externally provided to the LCDdevice passes through the upper polarizer 914 and is linearly polarized.The light is then circularly polarized when passing through an upper λ/4phase delay film 912. The light passes through the liquid crystal layer800, which changes the phase of the light by λ/4, and is linearlypolarized. The light is reflected on the reflecting plate 660 andcircularly polarized when passing through the liquid crystal layer 800.“Δnd5” is the optical characteristics of the liquid crystal layer 800 inthe reflective mode. The light is linearly polarized when passingthrough the upper λ/4 phase delay film 912. The light then passesthrough the upper polarizer 914 and white is displayed.

FIG. 6B shows a transmitting mode operation. When no voltage is applied(“OFF”), the liquid crystal molecules in the liquid crystal layer 800are aligned at an angle substantially perpendicular to the substrate605. The artificial light from the backlight assembly (not shown) passesthrough the lower polarizer 924 and is linearly polarized. The light isthen circularly polarized when passing through the lower λ/4 phase delayfilm 922. The circularly polarized light then passes through the pixelelectrode 650 and the liquid crystal layer 800. The light is linearlypolarized when passing through the liquid crystal layer 800. Thelinearly polarized light is shielded by the upper polarizer 914, andblack is displayed.

When a voltage is applied (“ON”), the liquid crystal molecules in theliquid crystal layer 800 are aligned substantially parallel to thesubstrate 605. An artificial light from the backlight assembly (notshown) passes through the lower polarizer 924 and is linearly polarized.The light is circularly polarized when passing through the lower λ/4phase delay film 922. The light then passes through the pixel electrode650 and the liquid crystal layer 800. “Δnd6”, which is the opticalcharacteristics of the liquid crystal layer 800 in the transmitting mod,is about two times larger than Δnd5. The light passed through the liquidcrystal layer 800 and the upper λ/4 phase delay film 912, thereby beinglinearly polarized. The light then passes through the upper polarizer914 and white is displayed.

In the above embodiments, the λ/4 phase delay film is disposed betweenthe liquid crystal layer and the polarizer. However, for wider viewingangle, a phase plate may be disposed on the upper λ/4 phase delay filmor under the lower λ/4 phase delay film. The phase plate may include afirst film having triacetyl cellulous (TAC), a second film having polyvinyl alcohol (PVA), a third film having triacetyl cellulous (TAC) and adiscotic liquid crystal formed on the third film.

In the first embodiment, the LCD device, white is displayed when novoltage is applied and black is displayed when a voltage is applied(“normally white”). However, when a voltage of a high level is applied,a damaged high pixel, which cannot display white, is forced to displaywhite. This is deteriorating display quality. In the second embodiment,the liquid crystal molecules normally aligned at an angle equal to orgreater than about 45° with respect to the substrate is used and the LCDdevice operates in the normally black mode. Therefore, when a voltage ofhigh level is applied, a damaged high pixel, which cannot display white,displays black. The black deteriorates display quality less than thewhite. Also, the reflective-transmissive LCD device operates in thenormally black mode, the contrast rate is improved compared to the firstembodiment. More specifically speaking, in the first embodiment, when avoltage is applied, the liquid crystal molecules are alignedsubstantially perpendicular to the substrate and black is displayed.However, the liquid crystal molecules in a peripheral region of thepixel may not be aligned substantially perpendicular and black may notbe displayed. Contrarily, in the second embodiment, the liquid crystalmolecules in the peripheral region are normally aligned vertically whenno voltage is applied, thereby displaying black. Thus, the contrastratio is improved.

Also, in the first embodiment, the cell gaps of the reflective regionand the transmissive region are about 1.6 μm and about 3.3 μm,respectively. However, in the second embodiment, the cell gaps in thereflective region and the transmissive region are about 2.2 μm and about4.2 μm, respectively. The increased cell-gaps prevent short, which maybe formed by particles. Further, the light leakage and after imageproblems in the stepped region described in the first embodiment may beprevented. In the first embodiment, the LCD operates in the normallywhite mode which leaks the light and shades an image. However, in thesecond embodiment, the LCD operates in a normally black mode, therebypreventing the light leakage and the afterimage from occurring at thestepped region. Furthermore, in the first embodiment, the viewing angleis about 40° and the viewing angle of the second embodiment is about 70degree by using the phase plate.

Third Embodiment

FIG. 7 shows a top view of the reflective-transmissive LCD of the firstembodiment. The switching element is formed in one of areas defined by aplurality of gate lines 109 and a plurality of source lines 119 adjacentto each other. The switching element has a gate electrode 110 connectedto the gate line 109, the source electrode 120 connected to the sourceline 119 and a drain electrode 130 separated from the source electrode120. The gate lines 109 formed on a transparent substrate are verticallyarranged and horizontally extended. The source lines 119 formed on thetransparent substrate are horizontally arranged and vertically extend.The crossing of the gate lines 109 and the source lines 119 defines aplurality of pixel regions. In a pixel region, the pixel electrode 150is connected to the drain electrode 130. The reflecting plate 160 theopening 145 define the reflective region and the transmissive region,respectively, of the pixel region. Preferably, the reflecting plate 160has a plurality of grooves 162 and a plurality of protrusions 164. Arubbing direction of the pixel region may form an angle of about 60degree in a counterclockwise with respect to the source line 119.

FIGS. 8A and 8B show simplified top views of the LCD device of FIG. 7 toexplain the light leakage and afterimage problems of the firstembodiment. A contact hole formed on the drain electrode is representedby “CNT”. In FIG. 8A, when a rubbing direction forms an angle of about60° counterclockwise with respect to the source line 119, afterimage isformed by light leakage in the dotted portions adjacent to two lines H1,V1 of the opening. In FIG. 8B, when a rubbing direction forms an angleof about 60° counterclockwise with respect to the source line 119, lightleakage is also formed in the dotted portions adjacent to four lines H1,H2, V1, V2 of the opening.

FIG. 9A shows a cross-sectional view of the LCD device cut along theline B-B′ shown in FIG. 7 and the light leakage and afterimage observed20 ms after a voltage has been applied. The liquid crystal molecules atthe reflective region and the central region of the transmissive regionare aligned vertically. The liquid crystal molecules at the edges of theopening are vertically aligned. The light leakage X11 occurs at theright edge of the opening. The afterimage Y11 occurs at the left edge ofthe opening. The afterimage Y11 is more intense than the light leakageX11. FIG. 9B shows the light leakage and afterimage of FIG. 9A observed200 ms after the voltage has been applied. The light leakage X21 occursat the right edge of the opening. The afterimage disappears from theleft edge of the opening, but the light leakage Y22 occurs at the leftedge of the opening. In other words, when a predetermined time haspassed after the voltage being applied, the afterimage may disappear butthe light leakage may remain because the afterimage is formed at thebeginning of a frame by a voltage applied in the previous frame but thelight leakage is formed during frames.

FIG. 10 show a top view of a reflective-transmissive LCD deviceaccording to the third embodiment of the invention. The LCD deviceincludes a plurality of gate lines 409, a plurality of source lines 419,first light barrier patterns 413, second light barrier patterns 422, aswitching element such as a TFT, a pixel electrode 450, a reflectingplate 460 formed on the pixel electrode 450 and an opening 445. The gatelines 409 formed on a substrate are vertically arranged and horizontallyextended. The source lines 419 formed on the substrate are horizontallyarranged and vertically extended. The pixel electrode 450 formed on apassivation layer is connected to the drain electrode 430 through acontact hole 441. Alternatively, the pixel electrode 450 can be formedunder the passivation layer. The crossing of the gate lines 409 and thesource lines 419 defines a plurality of pixel regions. In the pixelregion, the reflecting plate 460 defines the reflective region and theopening 445 defines the transmissive region.

In this embodiment, when a rubbing direction of an alignment film (notshown) forms an angle of about 60 degree counterclockwise with respectto the source line 419, the opening 445 is formed closer to the upperleft corner of the pixel. In other words, the opening 445 is formedcloser to a corner to which the direction from the center of the pixelsubstantially coincides with the rubbing direction of the pixel tominimize the light leakage and afterimage problems, thereby improvingdisplay qualities. The first light barrier patterns 413 are Ruined toprevent the light leakage and afterimage, which may be formed at theleft edge of the opening 445 in a pixel. The first light barrierpatterns 413 are arranged horizontally and extended vertically and maybe formed with the gate lines 409. Each first light barrier pattern 413has a floating pattern and is superposed on the source line 419. Thesecond light barrier patterns 422 are formed to prevent the lightleakage and afterimage, which may be formed at the upper edge of theopening 445. The second light barrier patterns 422 may be formed withthe source lines 419, and are arranged vertically and extendedhorizontally. Each second light barrier pattern 422 also has a floatingpattern and is superposed on the gate line 409.

FIGS. 11A to 11E depict a method of manufacturing thereflective-transmissive LCD device shown in FIG. 8. In FIG. 11A, a metalsuch as tantalum (Ta), titanium (Ti), molybdenum (Mo), aluminum (Al),chrome (Cr), copper (Cu) or tungsten (W) is deposited on the insulatingsubstrate such as glass or ceramics. The metal is then patterned to formthe lines 409, a gate electrode 410 and the first light barrier patterns413. The gate lines 409 are arranged and vertically extendedhorizontally. The first light barrier patterns 413, which are floatingpatterns, are horizontally arranged and extended vertically. The storagecapacitor line may be also formed with the gate electrode 410. Althoughnot shown, a gate insulating layer is formed over the substrate havinggate electrode 410, for example, by depositing silicon nitride usingplasma chemical vapor deposition. An amorphous silicon layer and an n+amorphous silicon layer are deposited on the gate insulating layer insitu and patterned to form a semiconductor layer and an ohmic contactlayer on a portion of the gate insulating layer corresponding to thegate electrode 410.

Referring to FIG. 11B, a metal such as tantalum (Ta), titanium (Ti),molybdenum (Mo), aluminum (Al), chrome (Cr), copper (Cu) or tungsten (W)is deposited over the substrate. The metal is then patterned to form thesource lines 419, the source electrode 420, the drain electrode 430 andthe second light hairier patterns 422. The source lines 419 are arrangedhorizontally and extended vertically. The second light barrier patterns422 are arranged vertically, extended horizontally and have floatingpatterns.

Preferably, a portion of the gate line 409 adjoining the second lightbarrier pattern 422 is formed to be narrower than other portions of thegate line 409 in order to reduce the overlapping area between the gateline 409 and the second light barrier pattern 422. Also, a portion ofthe source line 419 adjoining the first light barrier pattern 413 isformed to be narrower than other portions of the source line 419 inorder to reduce the overlapping area between the source line 419 and thefirst light barrier pattern 413. However, it is not necessary to formthe portions of the gate lines 409 and the source lines 419 narrower.

In FIG. 11C, an insulating layer is formed over the substrate, forexample, by a spin coating method to form a thick organic insulatinglayer. The portions corresponding to the transmissive region and thedrain electrode 430 are then removed to form the opening 445 and thecontact hole 441, respectively. The opening 445 exposes a portion of thefirst light barrier pattern and a portion of the second light barrierpattern. In FIG. 11D, an ITO layer is formed over the insulating layerto form the pixel electrode 450. The pixel electrode 450 is connected tothe drain electrode 430 through the contact hole 441. In FIG. 11E, thereflecting plate 460 is formed on the pixel. The reflecting plate 460may have a plurality of grooves 462 and protrusions 464 to increasereflection efficiency. The reflecting plate 460 may be extended to coverthe edge of the opening 445 to prevent the light leakage and afterimageproblems. FIG. 11E shows the reflecting plate 460 extending to coverfour edges of the opening 445.

FIG. 12 shows a cross-sectional view of the LCD device cut along theline C-C′ shown in FIG. 10 and the light leakage and the afterimageobserved 20 ms after a voltage is applied. As shown therein, the liquidcrystal molecules at the edge of the opening that are not verticallyaligned cause the light leakage and afterimage problems. That is, thelight leakage X31 occurs at the right edge of the opening, and theafterimage Y31 occurs at the left edge of the opening because the liquidcrystal molecules are affected by the irregular fringe field occurringat the stepped region between the reflective region and the transmissiveregion. However, in this embodiment, the reflecting plate 460 isextended to cover the right edge of the opening to prevent the lightleakage X31, and the first light barrier pattern 413 formed at the leftedge of the opening prevents the afterimage Y31. FIG. 13 shows across-sectional view of the LCD device cut along D-D′ line shown in FIG.10 and the light leakage and afterimage observed 200 ms after thevoltage is applied. As shown therein, the light leakage X41 occurs atthe right edge of the opening and the light leakage X42 occurs at theleft edge of the opening. The light leakage X42 is more intense than thelight X41. However, the reflecting plate 460 is extended to prevent thelight leakage X41 in the right edge of the opening and the first lightbarrier pattern 413 prevents the light leakage X42 in the left edge ofthe opening.

FIG. 14 shows a cross-sectional view of the LCD device cut along E-E′line shown in FIG. 8 and the light leakage and afterimage observed 20 msafter a voltage is applied. The light leakage X51 occurs at the rightedge of the opening and the afterimage Y51 occurs at the left edge ofthe opening. However, the light leakage X51 is prevented by thereflecting plate 460 extending to cover the right edge of the opening,and the after image Y51 is prevented by the second light barrier pattern422. FIG. 15 shows a cross-sectional view of the LCD device cut alongthe line E-E′ and the light leakage occurred 200 ms after the voltage isapplied. The light leakage X61 occurs at the right edge of the openingand the light leakage X62 occurs at the left edge of the opening. Thelight leakage X62 is more intense that the light leakage X61. In thisembodiment, the light leakage X61 is prevented by the reflecting plate460 extended to cover the right edge of the opening, and the lightleakage X62 is prevented by the second light barrier pattern 422overlapping the left edge of the opening.

This invention has been described with reference to the exemplaryembodiments. It is evident, however, that many alternative modificationsand variations will be apparent to those having skill in the art inlight of the foregoing description. Accordingly, the present inventionembraces all such alternative modifications and variations as fallwithin the spirit and scope of the appended claims.

1. A method for manufacturing a liquid crystal display (LCD) device, themethod comprising steps of: forming a gate line on a substrate; forminga data line intersecting the gate line at a first corner of a pixelregion; forming a passivation layer covering the gate line and the dataline; and forming an opening in the passivation layer to form atransmissive region in the pixel region, the opening formed closer tothe first corner than other corners of the pixel region.
 2. The methodof claim 1, wherein a direction from a center of the pixel region to thefirst corner substantially coincides a rubbing direction of the pixelregion.
 3. The method of claim 1, further comprising a step of forming alight barrier pattern overlapping a side of the opening.
 4. The methodof claim 3, wherein the step of forming the light barrier patterncomprises a step of forming a first light barrier pattern overlapping afirst side of the opening.
 5. The method of claim 4, wherein the gateline and the first light barrier are formed simultaneously.
 6. Themethod of claim 4, wherein the step of forming the light barrier patternfurther comprises a step of forming a second light barrier patternoverlapping a second side of the opening.
 7. The method of claim 6,wherein the data line and the second light barrier pattern are formedsimultaneously.
 8. The method of claim 6, further comprising a step offorming a reflective plate on a reflective region of the pixel region.9. The method of claim 8, wherein the reflective plate is extended tooverlap at least a side of the opening.
 10. The method of claim 9,wherein the reflective plate is extended to overlap all sides of theopening.